Adjustable link for use with elastomeric straps

ABSTRACT

An adjustable link assembly for use with a flat cross-section shock cord or other strap formed of elastomeric material. The adjustable link attaches the cord to a load-bearing member, such as a hook or other fitting, which may be formed integrally therewith. The link assembly includes a body member having an entrance/exit passage for the strap, and a sliding crossbar over which the free end of the strap is routed. When the main leg of the strap is tensioned, the crossbar is drawn against a stationary bridge piece of the body member, the crossbar and bridge piece having cooperating sloped surfaces that are angled in a reverse direction from a straight line path from the top of the crossbar to the opening of the entrance/exit passage. The cooperating faces thus force the strap into a reverse bend or kink, which locks the strap in position so long as the main leg of the strap is subjected to tension. When the tension is relieved, the elastomeric material of the strap pushes the crossbar back away from the stationary bridge piece, straightening the kink and releasing the strap so that its length can be adjusted, without the user having to manipulate the link assembly itself.

RELATED APPLICATIONS

This application is a continuation of Non-Provisional Patent ApplicationSer. No. 11/975,274 filed on Oct. 17, 2007, which application claims thebenefit of U.S. Provisional Patent Application Ser. No. 60/852,478 filedon Oct. 17, 2006.

BACKGROUND

1. Field of the Invention

The present invention relates generally to adjustable fittings for usewith straps and cords, and, more particularly, to an adjustable linkthat functions cooperatively with an elastomeric strap having aflattened cross-section.

2. Related Art

Links of various kinds (e.g., buckles, couplings and other forms offittings) have long been used with various kinds of straps. Some of thesimplest are basic belt buckles and double-D rings; other examplesinclude clasp-type fittings, in which a pivoting part engages the strap(e.g., suspender buckles), and buckles/strap adjusters that utilizesliding bar mechanisms. Examples of the latter in the prior art includethe devices shown in U.S. Pat. Nos. 1,514,227 (Prentice); 2,743,427(Davis); 2,938,254 (Gaylord); 3,975,800 (Färlind); 3,999,254 (McLennon);4,131,976 (Bengtsson); 4,608,735 (Kasai); 4,525,901 (Kraus); 5,317,788(Esposito et al.) and 5,331,726 (Suh). In general, the object of thedevices is to hold the strap when under tension, but allow the length ofthe strap to be adjusted as necessary.

Although many types of adjustable links are therefore known in the art,they tend to share a number of deficiencies. To begin with, most are toa greater or lesser degree somewhat “fiddly” to operate, especially whenbeing released in order to adjust the length of the strap. Many alsoemploy somewhat complex mechanisms with multiple parts, which impactsnot only the cost of the device but often its long term durability aswell. Many are also inherently limited to metal construction, whichagain is relatively costly and also presents a number of otherdrawbacks; for example, metal tends to abrade/scratch adjoiningmaterials and surfaces, and also is far more likely to cause injury(e.g., an eye injury) in the event that it comes loose, particularly ifthe strap is under a load.

In addition, prior types of adjustable links have used bars, jaws orother mechanisms or structures that dig into or bite against the strapin a manner that is ultimately harmful to the material of the latter,especially over extended use. Given the characteristics of traditionalstrap materials with which these devices have been used (e.g., nylonwebbing), the inherent damage (e.g., fraying and crushing/kinking offibers) was deemed acceptable since the overall strength of the strapremained largely intact, at least for a service life of adequate length.However, for newer, elastomeric-type straps, formed of rubber or similarmaterials, such damage is unacceptable since it is liable to lead tocomplete failure of the strap and potentially hazardous consequences,especially when the strap is under a heavy tension load.

Accordingly, there exists a need for an adjustable link for use with astrap, that is quick and convenient to use, and avoids the need to“fiddle” excessively with the mechanism and/or strap to release thelatter for adjustment. Furthermore, there exists a need for such a linkthat operates without causing damage to the material of the strap,particularly modern straps formed of an elastomeric material. Stillfurther, there exists a need for such a link that can be used with awide range of fittings that may be employed with such straps. Stillfurther, there exists a need for such a link that is economical toproduce, light in weight, durable, and unlikely to present a hazard topersonnel and/or surrounding materials/surfaces during use.

SUMMARY OF THE INVENTION

The present invention has solved the problems cited above, and is anadjustable link assembly for use with an elastomeric strap. In a broadaspect, the adjustable link assembly comprises: (a) a body member havingan entrance/exit passage that holds a first, main leg of the strap and asecond, free or tail leg of the strap in closely-spaced relationshipatop one another; (b) a sliding crossbar member that is located at aposition offset from the entrance/exit passage, over which the free legof the strap is routed to an opening of the entrance/exit passage; (c) astationary sloped face on the portion of the body member locatedadjacent the opening of the entrance/exit passage, the stationary slopedface being angled in a reverse direction from a direct line path betweenthe crossbar member and the opening; and (d) a cooperating sloped faceon the sliding crossbar member that faces towards and is angledgenerally parallel to the stationary sloped face; the crossbar memberbeing slideable such that when tension is applied to the main leg of thestrap the crossbar member is drawn against the portion of the bodymember so that the free end of the strap is bent between the slopedsurface into a generally reverse bend from the direct line path andthereby locked within the link assembly, and such that when tension isslackened from the main leg the free leg of the elastomeric strappresses the crossbar back away from the stationary portion of the bodymember so that the free leg of the strap is returned to the direct linepath and thereby freed to slip through the link assembly.

The body member may further comprise first and second substantiallyparallel sidewall portions that define a generally open interior of thebody member, and means for supporting the crossbar member in transverse,sliding relationship between the sidewall portions. The means forsupporting the crossbar member in transverse, sliding relationshipbetween the sidewall portions of the body member may comprise first andsecond parallel, generally lengthwise guide channels formed in thesidewall portions of the body member, the guide channels having ends ofthe crossbar member received for sliding movement therein. The guidechannels may comprise first and second guide slots formed in thesidewall portions of the body member, and the crossbar member maycomprise first and second projecting tab portions on the ends thereofthat extend through the guide slots beyond the first and second sidewallportions, so as to enable a user to manually slide the crossbar memberby gripping the tab portions between fingers of a hand.

The body member may further comprise a transverse bridge portion thatextends transversely between the first and second sidewall portions soas to define a side of the entrance/exit passage. The stationary slopedsurface may comprise a sloped surface on the bridge portion and thesloped surface on the crossbar member may comprise a sloped surfaceformed on a side of the crossbar member that faces towards the bridgeportion. The guide channels may extend substantially in line with thebridge portion and parallel to but offset from the entrance/exit passageof the body member.

The crossbar member may comprise an upper surface over which the talileg of the strap is routed, the upper surface having a leading edge fromwhich the strap slopes downwardly to the opening of the entrance/exitpassage. The sloped surface of the crossbar member may comprise anundercut surface that meets the upper surface of the crossbar member atan acute angle at the leading edge, so that the free leg of the strap isbent through an acute angle thereover when the crossbar member is drawnagainst the bridge portion of the body member. The crossbar member mayfurther comprise a plurality of teeth formed on the leading edge thatpress into and engage an elastomeric material of the strap when thestrap is bent to the acute angle thereover.

The first and second guide channels may comprise end stops that limittravel of the sloped surface on the crossbar member towards the slopedsurface on the bridge portion of the body member, so as to prevent saidsloped surfaces from crushing the elastomeric material of the strap.

The link assembly may further comprise an attachment fitting that isformed integrally with the body member. The attachment fitting may be ahook, for example.

These and other feature and advantages of the present invention will bemore fully appreciated from a reading of the following detaileddescription with reference to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an elevational view of an adjustable link in accordance withthe present invention, formed as part of an exemplary hook assembly;

FIG. 2 is a cross-sectional view of the adjustable link of FIG. 1,showing the internal structure and components thereof in greater detail;

FIG. 3 is a plan view of the transverse, sliding bar member of theadjustable link of FIG. 2;

FIG. 4 is a perspective view of a cut end portion of an elastomericstrap that is utilized with the adjustable link of FIGS. 1-2; and

FIGS. 5A-5B are cross-sectional views, similar to FIG. 2, showing themanner in which the components of the link cooperate with theelastomeric material of the strap, to crimp the strap and lock it inposition when the strap is under tension, and to release the strap fromits kinked configuration so that its length can be adjusted when tensionon the strap is relieved.

DETAILED DESCRIPTION

FIG. 1 shows an adjustable link 10 in accordance with the presentinvention. In the illustrated example, the link is formed integrallywith a hook 12, being molded into the base portion of the latter;however, it will be understood that the adjustable link of the presentinvention may be used with any other suitable attachments, couplings orfittings, especially those that are suitable for use with theelastomeric cord material to which the present invention is particularlyadapted. Both the link and attachment fitting (the hook 12, in FIG. 1)are suitably formed of molded plastic material, which is bothinexpensive and durable and also light in weight so as to reduce thepossibility of presenting a hazard in the event that the fitting comesloose from its hold, and which is also unlikely to abrade/scratch orotherwise damage surrounding materials and surfaces.

As can be seen in FIG. 1 and also FIG. 2, the adjustable link 10includes a body portion 14 formed by generally parallel wall portions 16a, 16 b having lengthwise extending slots 18 a, 18 b formed therein.First and second bridge pieces 20, 22 extend between the wall portionsat a first end 24 (referred to from time-to-time hereinafter as the baseend). At the other end 26 of the link (referred to from time-to-timehereinafter as the distal end) the wall portions are joined by the base28 of the hook 12 (or other attachment fitting).

A transverse bar member 30 spans the sidewalls and is retained insliding engagement with the slots 18 a, 18 b, with longitudinal movementof the crossbar being limited by the closed ends 32 a, 32 b of theslots.

As can be seen in FIG. 2, the opposing lower and upper surfaces 34, 36of the stationary bridge pieces 20, 22 extend generally parallel to oneanother, so that in combination with the parallel sidewalls 16 a, 16 bthey define a generally rectangular passage or sleeve 38 at the base endof the housing 14, through which the strap enters/exits the link 10.

As can be seen with further reference to FIG. 2, the upper bridge piece20 also includes a forward wall 40, facing towards the sliding bar 30,that extends upwardly at a reverse, acute angle to the axis of theentrance/exit sleeve 38. The rearward face 42 of the crossbar iscorrespondingly angled, so that the two surfaces extend substantiallyparallel to one another, i.e., at the acute rearward angle relative tothe entrance/exit passage. The rearward face 42 of the crossbarterminates at a level somewhat above the upper side 44 of the upperbridge piece 20, in an edge that is preferably provided with a series ofrelatively shallow teeth 46. The upper surface 48 of the crossbar, inturn, extends forwardly from the toothed edge 46 in a directiongenerally parallel to that of the entrance/exit passage, while the lowerface 50 of the bar extends generally parallel to the upper surface andlies approximately level with or slightly above the upper wall 34 of theentrance/exist passage. The front face 52 of the bar extends generallyperpendicular to its upper and lower surfaces 48, 50, and is thereforealso substantially perpendicular to the entrance/exit passage in sleeve38. It will be understood that the terms “upper”, “lower”, “forward”,“rear” and the like are used herein for ease of illustration andexplanation, referring to the link in the orientation that is shown inthe drawings, and that the actual orientation will of course vary withthe position of the device during use.

In short, it can be seen from FIG. 2 that the interior of the link bodycan be considered as being made up of three principal areas, i.e., therectangular entrance/exit passage 38, a main opening or chamber 54 thatis located between the wall portions 16 a, 16 b forwardly of theentrance/exit passage, and that has an open lower side 56, and a strapengaging/bending area that includes the crossbar and face of the upperbridge piece 20, and that is located generally above the level of theentrance/exit passage 38 and the main chamber 54. It will also be notedthat the operative faces of the components (e.g., the sleeve, upperbridge piece and crossbar) are all preferably flat (planar) so that theelastomeric strap will be bent/kinked through sharp angles when lockedwithin the link, as will be described in greater detail below; however,it will be understood that in some embodiments certain of these surfacesmay have other shapes, e.g., the upper and lower walls of the sleeve 38may be angled/tapered in order to aid insertion of the strap into theassembly.

As can be seen in FIG. 3 and also in FIG. 1, the slideable crossbar 30preferably includes laterally extending flanges or tab portions 58 a, 58b, having a transverse width such that they project outwardly beyond thesidewalls 16 a, 16 b of the link body 14. The tab portions allow thecrossbar to be slid manually away from the bridge piece when initiallythreading the strap into the link assembly, and include concavelycontoured faces for convenient engagement by the thumb and forefinger ofthe user's hand.

FIG. 4 shows an elastomeric strap 60 of the type with which theadjustable link of the present invention is primarily intended to beused. As can be seen, the strap 60 is similar in construction to aconventional elastomeric shock cord (sometimes referred to as a “bungee”cord), with an elastomeric core formed of synthetic rubber material orthe equivalent and a braided cover 62, but having a generally flattenedrather than circular cross-section. In the illustrated example, theflattened cross-section of the strap has a shallow ellipticalconfiguration, but it will be understood that in other instances thecross-section may have flatter (i.e., more planar) upper and lower sidesor other configurations. Moreover, in some instances the elastomericstrap may have multiple cores arranged generally flat next to oneanother, rather than the single core that is shown. Suitable flat shock(bungee) cords are available from suppliers in China and the UnitedStates.

As is shown in FIGS. 5A-5B, the cord 60 enters the link 10 through theentrance/exit passage of the rectangular sleeve 38, with the main(tensioned) leg 62 lying on top of the lower bridge piece 22. The strapthen passes through the main interior opening 54 and under the slidingbar 30, and then back over the top of the bar. The free leg 64 of thestrap then passes back into the forward entrance opening of therectangular passage and through the sleeve portion 38 atop the first,main leg 63. The rectangular passage in the sleeve portion isapproximately equal in height and width to the doubled cord, so that thetwo legs (i.e., the main and free legs 62, 64) are positioned closelyatop and parallel to one another as shown in FIGS. 5A-5B.

As noted above, the sliding bar 30 is positioned forwardly of and abovethe upper edge of the passage through the sleeve portion 38. As aresult, the natural, straight-line path of the upper (free) leg 64 ofthe strap is at a downward angle, from the top of the bar into theforward entrance of the sleeve, in the area indicated at 66 in FIG. 5B.As was also noted above, the rearward face 42 of the sliding bar issloped in the opposite direction, as is the forward face 40 of thestationary bridge piece 20, so that these two faces define an opening orpassage that extends at a reverse angle relative to the naturalstraight-line path of the strap.

Consequently, when the cord in tensioned, as indicated by arrow 70 inFIG. 5A, the sliding bar 30 is drawn rearwardly, as indicated by arrow72, so that the two surfaces 40, 42 cooperate to force (i.e., “kink”)the strap through reverse bend at an acute angle, thus binding the strapso that it will not slip through the link. The small teeth at the upperedge 46 of the crossbar (see FIG. 2) also press into the strap toenhance the grip. However, the rearward ends of the two slots 18 a, 18 bare located to act as stops that prevent the face 42 of the bar frompressing all the way against the opposing surface 40, obviating thepossibility of crushing/cutting or otherwise damaging the rubber core ofthe elastomeric strap. In this manner, the link and its associatedfitting (e.g., hook 12) are held firmly in place with no slippage of thestrap.

When tension is subsequently released, as indicated by arrow 74 in FIG.5B, the resilient material of the strap causes it to bend back towardsits original, straight-line path, from the top of the bar 30 to theopening of the rectangular sleeve 38. This angle, as noted above, issubstantially the reverse of that of the sloped faces 40, 42 of thesliding bar and bridge piece, so that as a result the bar is pushed backforwardly by the action of the resilient material, as indicated by arrow76 in FIG. 5B, thus releasing the cord from its “kinked” configuration.The main leg of the strap (i.e., the leg connecting the two hooks orother attachment fittings) can then be shortened by simply pulling onthe free end of the cord, in the direction indicated by arrow 78. Asthis is done, the cord will slip through the fitting with minimalresistance, rounding the bar in the direction indicated by arrows 80.Adjustment in the opposite direction can be achieved by simply pushingthe free end of the strap into the body of the link, so that its upperloop rises free of bar 30, then pressing the loop down out the openbottom 56 of the body and drawing outwardly on the main leg of thestrap. However, when tension is again exerted on the main leg, the baris drawn back rearwardly to lock the link in place, in the configurationshown in FIG. 5A. The strap can thus be adjusted in a rapid andconvenient manner, with a couple of quick actions of the hand and no“fiddling” of the pieces.

It is to be recognized that various alterations, modifications, and/oradditions may be introduced into the constructions and arrangements ofparts described above without departing from the spirit or ambit of thepresent invention as defined by the appended claims.

1. An adjustable link assembly for use with an elastomeric strap, saidadjustable link assembly comprising: a body member having anentrance/exit passage that holds a first, main leg of said strap and asecond, free leg of said strap in closely-spaced relationship atop oneanother; a sliding crossbar member that is located at a position offsetfrom said entrance/exit passage, over which said free leg of said strapis routed to an opening of said entrance/exit passage; a stationarysloped face on a portion of said body member that is located adjacentsaid opening of said entrance/exit passage, said stationary sloped facebeing angled in a reverse direction from a direct line path between saidcrossbar member and said opening; and a cooperating sloped face on saidsliding crossbar member that faces towards and is angled generallyparallel to said stationary sloped face; said crossbar member beingslideable such that when tension is applied to said main leg of saidstrap said crossbar member is drawn against said portion of said bodymember so that said free end of said strap is bent between said slopedsurfaces into a generally reverse bend from said direct line path andthereby locked within said link assembly, and such that when tension isslackened from said main leg said free leg of said such elastomericstrap presses said crossbar back away from said stationary portion ofsaid body member so that said free leg of said strap is returned to saiddirect line path and thereby freed to slip through said link assembly.2. The adjustable link assembly of claim 1, wherein said body membercomprises: first and second substantially parallel sidewall portionsthat define a generally open interior of said body member; and means forsupporting said crossbar member in transverse, sliding relationshipbetween said sidewall portions.
 3. The adjustable link assembly of claim2, wherein said means for supporting said crossbar member in transverse,sliding relationship between said sidewall portions of said body membercomprising: first and second parallel, generally lengthwise guidechannels formed in said sidewall portions of said body member, saidguide channels having first and second ends of said crossbar memberreceived for sliding movement therein.
 4. The adjustable link assemblyof claim 3, wherein said guide channels in said first and secondsidewalls portions of said body member comprise: first and second guideslots formed in said sidewall portions of said body member.
 5. Theadjustable link assembly of claim 4, wherein said crossbar memberfurther comprises: first and second projecting tab portions on said endsof said crossbar member that extend through said guide slots beyond saidfirst and second sidewall portions of said body member, so as to enablea user to manually slide said crossbar member by gripping said tabportions between fingers of a hand.
 6. The adjustable link assembly ofclaim 3, wherein said body member further comprises: a transverse bridgeportion that extends transversely between said first and second sidewallportions so as to define a side of said entrance/exit passage.
 7. Theadjustable link assembly of claim 6, wherein said stationary slopedsurface comprises: a sloped surface formed on said bridge portion thatextends transversely between said first and second sidewall portions ofsaid body member.
 8. The adjustable link assembly of claim 7, whereinsaid sloped surface on said crossbar member comprises: a sloped surfaceformed on a side of said crossbar member that faces towards said slopedsurface on said bridge portion of said body member.
 9. The adjustablelink assembly of claim 8, wherein said guide channels extendsubstantially in line with said bridge portion of said body memberhaving said sloped face thereon, and substantially parallel to butoffset from said entrance/exit passage of said body member.
 10. Theadjustable link assembly of claim 9, wherein said crossbar membercomprises: an upper surface over which said free leg of said strap isrouted, said upper surface having a leading edge from which said strapslopes downwardly to said opening of said entrance/exit passage.
 11. Theadjustable link assembly of claim 10, wherein said sloped surface ofsaid sliding crossbar member comprises: an undercut surface that meetssaid upper surface of said crossbar member at an acute angle at saidleading edge, so that said free leg of said strap is bent through anacute angle thereover when said crossbar member is drawn against saidbridge portion of said body member.
 12. The adjustable link assembly ofclaim 11, wherein said crossbar member further comprises: a plurality ofteeth formed on said leading edge that presses into and engages anelastomeric material of said strap when said strap is bent to said acuteangle thereover.
 13. The adjustable link assembly of claim 11, whereinsaid first and second guide channels comprise: end stops that limittravel of said sloped surface on said crossbar member towards saidsloped surface on said bridge portion of said body member, so as toprevent said sloped surfaces from crushing said elastomeric material ofsaid strap.
 14. The adjustable link assembly of claim 13, furthercomprising: an attachment fitting formed integrally with said bodymember.
 15. The adjustable link assembly of claim 14, wherein saidattachment fitting comprises a hook.